TKL Series High Speed Single Layer Grain AI Cloud Quality Sorter
The TKL Series AI sorter handles 20-100mm dry granular materials with flexible feeding for uniform spreading, anti-adhesion design to prevent blockages, and belt conveyor protection to minimize breakage, achieving high-speed, high-precision sorting by color, shape, and size.
Description
The TKL series belt-type coarse grain quality sorting AI Super Agent is a high-speed single-layer belt sorter designed for non-oily, non-moist granular materials with particle sizes ranging from 20 mm to 100 mm. Its flexible feeding design ensures uniform spreading and dropping of materials, enabling higher recognition accuracy and finished product yield. The innovative structural design prevents material adhesion during the dropping process, reducing the risk of blockages and ensuring smoother continuous operation. It enables efficient sorting and grading to achieve higher throughput, higher precision, while the belt conveyor system protects materials to minimize breakage. It fully realizes refined sorting based on color, shape, and size, meeting the customized processing needs of factories.
Advantage
1.High throughput, high precision, low breakage rate.
2.Fully achieves fine sorting of color, shape, and size to meet the customized product processing needs of factories.
3.The innovative structural design prevents material adhesion during the dropping process, reducing the risk of blockages and ensuring smoother continuous operation.
Product Parameters
| Model | Throughput(T/h) | Accuracy(%) | Carryover Ratio | Host Machine Power(kw)(Impurities Ratio 10%) | Power Supply | Dimensions (with Filter) L*W*H(mm) |
Weight(kg) | Air Consumption m³/min |
| TK64L | 0.5-3 | ≥99.50 | >30:1 | 1.9 | 380V/50Hz | 3950*1140*2015 | 610 | <0.8 |
| TK128L | 0.5-6 | ≥99.50 | >30:1 | 2.6 | 380V/50Hz | 3950*1435*2015 | 1060 | <1.2 |
| TK192L | 0.5-9 | ≥99.50 | >30:1 | 3.9 | 380V/50Hz | 3950*1755*2015 | 1250 | <1.6 |
| TK256L | 1.5-12 | ≥99.50 | >30:1 | 4.3 | 380V/50Hz | 3950*2075*2015 | 1520 | <2.0 |
| TK320L | 1.5-16 | ≥99.50 | >30:1 | 5.5 | 380V/50Hz | 3950*2420*2015 | 1680 | <2.4 |
| TK384L | 2.0-18 | ≥99.50 | >30:1 | 5.8 | 380V/50Hz | 3950*2715*2015 | 1820 | <2.8 |
Core Technologies
Multimodal AI Quality Sorting Large Model
ANYSORT multimodal AI quality sorting large model leverages powerful computing to achieve faster sorting model setup, more accurate discrimination, quicker model training and deployment, and advanced automated data analysis.
PLOV Platform 3.0
The intelligent uniform distribution sorting structure has been innovatively upgraded to PLOV 3.0, ensuring materials are always spread evenly without overlapping during high-speed, high-yield sorting processes.
Hawkeye Camera Technology 4.0
AI + Hawkeye camera technology enables clearer high-speed dynamic imaging with more precise and intelligent identification.
MPF Multi-Pixel Fusion Technology
It essentially distinguishes different substances based on the spectral fingerprint characteristics of each material.
Independent Environmental Purification Technology
The intelligent autonomous regulation system ensures that sorting accuracy and performance remain unaffected by dust and other interfering factors even under complex working conditions.
Somersault Cloud Platform
The integrated hub of AI super agent interconnection realizes the intelligent control of production line equipment, forms a production line closed-loop control system, links efficiently and leads the era of unmanned 3.0 intelligent factories.
More Information
The TKL Series grain sorter represents a significant advancement in agricultural processing technology, engineered specifically for high-speed sorting and grading of coarse granular materials. This high speed grain quality sorter is a belt-type AI Super Agent designed to handle non-oily, non-moist granular materials with particle sizes ranging from 20 mm to 100 mm. The TKL Series high speed grain quality sorter combines advanced optical recognition technology with intelligent processing algorithms to deliver superior sorting accuracy and throughput efficiency.
As a single layer grain sorting machine, the TKL Series features innovative flexible feeding design that ensures uniform material spreading and precise dropping onto the sorting conveyor belt. This engineered approach maximizes recognition accuracy and significantly improves finished product yield by optimizing how materials are presented to the optical sensing system. The single layer grain sorting machine architecture reduces material layering issues that commonly occur in multi-layer systems, resulting in more consistent and reliable sorting performance across all material grades.
The grain cloud quality sorter technology integrated within the TKL Series enables real-time quality analysis and sorting decisions through cloud-based AI processing. This AI cloud grain sorter system continuously learns from sorting patterns and adjusts algorithms to maintain peak performance even as material characteristics or product specifications change. The grain cloud quality sorter feature provides factory operators with remote monitoring capabilities, performance analytics, and predictive maintenance alerts through an intuitive cloud dashboard.
Structural innovation is a hallmark of the TKL Series grain sorter design. The system incorporates anti-adhesion mechanisms throughout the material path to prevent clumping during the dropping process, substantially reducing blockage risks and ensuring smooth continuous operation. This high speed grain quality sorter maintains material integrity through its gentle belt conveyor system, which minimizes breakage and product loss compared to traditional pneumatic or impact-based sorting methods. The protective conveyor design is particularly valuable for premium grain varieties and delicate processed materials that require careful handling.
Refined sorting capability is where the TKL Series single layer grain sorting machine truly excels. The system performs sophisticated multi-criteria sorting based on color variations, shape characteristics, and precise size measurements. This single layer grain sorting machine can simultaneously separate multiple quality grades in a single pass, enabling factories to achieve customized processing outcomes that meet specific market demands and premium product standards. The AI cloud grain sorter continuously optimizes sorting parameters to ensure consistent quality while maximizing throughput.
The high speed grain quality sorter delivers exceptional performance metrics that justify investment in modern sorting infrastructure. Throughput capacity exceeds traditional sorting methods by significant margins, enabling factories to process larger volumes within the same operational timeframe. The precision achieved by this grain cloud quality sorter system reduces manual re-sorting requirements and improves overall production efficiency. End customers benefit from consistently higher quality finished products that command premium pricing in competitive markets.
Installation and integration of the TKL Series grain sorter into existing production lines is straightforward, with flexible connection options accommodating various facility layouts and upstream/downstream equipment. The single layer grain sorting machine operates quietly compared to competing technologies, creating a more pleasant working environment for factory personnel. Maintenance requirements are minimal due to the robust mechanical design and advanced self-diagnostic capabilities built into the AI cloud grain sorter system.
For factories seeking to enhance product quality, increase processing capacity, and reduce operational costs, the TKL Series high speed grain quality sorter provides a comprehensive solution. This grain cloud quality sorter technology represents the convergence of mechanical engineering excellence and artificial intelligence, delivering measurable value across multiple operational dimensions. Whether processing basic commodity grains or premium specialty crops, the single layer grain sorting machine adapts to diverse material types and sorting criteria, making it an ideal choice for forward-thinking agricultural processing facilities worldwide.
